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INDUSTRIAL UPDATE

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Industrial Production & Capacity Utilization

Industrial Production Index

102.6

Total Industrial Production Index

-0.97% (YOY)

Published by the Federal Reserve, the Industrial Production Index (IPI) is a monthly metric that gauges the actual production levels in sectors such as manufacturing, mining, and utilities, compared to a reference year.

99.1

Manufacturing

-0.5% (YOY)

118.2

Mining

-2.2% (YOY)

90.9

Business Equipment

-4.2% (YOY)

105.0

Materials

-0.9% (YOY)

100.8

Construction

-0.2% (YOY)

Monthly 2022 vs 2023 vs 2024:

Capacity Utilization

77.5

Total Capacity Utilization Index

-2.76% (YOY)

The percentage measure of how efficiently a country or business is using its potential manufacturing and production capabilities.

76.7

Manufacturing

+1.3% (YOY)

88.7

Mining

-0.7% (YOY)

Monthly 2022 vs 2023 vs 2024:

Industrial production (IP) decreased 0.3 percent in September after advancing 0.3 percent in August. A strike at a major producer of civilian aircraft held down total IP growth by an estimated 0.3 percent in September, and the effects of two hurricanes subtracted an estimated 0.3 percent. For the third quarter as a whole, industrial production declined at an annual rate of 0.6 percent. Manufacturing output moved down 0.4 percent in September, and the index for mining fell 0.6 percent. The index for utilities gained 0.7 percent. At 102.6 percent of its 2017 average, total industrial production in September was 0.6 percent below its year-earlier level. Capacity utilization edged down to 77.5 percent in September, a rate that is 2.2 percentage points below its long-run (1972–2023) average.

Industrial Labor

Manufacturing Sector Unemployment Rates

3.2%

Manufacturing Unemployment Rate

0.0% (YOY)

Indicates the percentage of individuals in machinery manufacturing who are 16 years or older and are nonagricultural private wage & salary workers without a job.

3.2%

Machinery

0.0% (YOY)

3.4%

Chemical

+1.9% (YOY)

0.0%

Petroleum & Coal

-5.0% (YOY)

2.9%

Electrical Equipment

-3.1% (YOY)

3.2%

Computer & Electronics

+0.3% (YOY)

4.2%

Food

-0.3% (YOY)

Monthly 2022 vs 2023 vs 2024:

Manufacturing Sector PPI

246.2

Manufacturing Producer Price Index

-2.4% (YOY)

The producer price index quantifies the percentage fluctuation in prices that domestic producers receive for goods and services.

184.8

Machinery

+2.7% (YOY)

353.8

Chemical

+0.5% (YOY)

301.6

Petroleum & Coal

-26.0% (YOY)

201.6

Electrical Equipment

+2.0% (YOY)

102.3

Computer & Electronics

+2.8% (YOY)

262.1

Food

+2.4% (YOY)

186.8

Paper

+2.3% (YOY)

Monthly 2022 vs 2023 vs 2024:

The September 2024 U.S. jobs report surprised analysts with stronger-than-expected growth in employment, adding 254,000 jobs. This figure surpassed economist projections, which had anticipated only 140,000 new jobs, along with an unchanged unemployment rate at 4.2%. Instead, unemployment edged down to 4.1%, indicating greater-than-expected momentum in the labor market.

The latest Job Openings and Labor Turnover Survey (JOLTS) also points to an increase in available jobs, reaching a three-month high. This rise in job openings suggests that employers remain confident and actively seek to fill roles, providing a solid boost to an employment landscape that has shown some prior signs of cooling.

Key contributors to this month’s growth include the engineering and construction sectors, which collectively added 25,900 jobs, reflecting robust demand for skilled labor in these fields. Additionally, food manufacturing experienced a gain of 2,400 jobs, supporting an industry-wide decrease in unemployment to 3.2%. This decline underscores a strengthening sector as workforce participation grows, marking a particularly positive development for industries reliant on consistent labor.

Overall, the September report highlights a resilient job market, with both hiring and job availability exceeding expectations. As these trends continue, they may indicate sustained economic confidence and the potential for ongoing labor market expansion.

Shipping

$1.97

Dry Van Spot Rates

-6.6% (YOY)

$2.38

Flatbed Spot Rates

-5.1% (YOY)

3.49

Dry Van Load-To-Truck Ratio

-9.8% (YOY)

12.0

Flatbed Load-To-Truck Ratio

+28.2% (YOY)

Load-to-Truck Ratio (LTR) Analysis for September 2024:

Throughout September, the load-to-truck ratio (LTR) displayed a stable pattern, reflecting both post-holiday recovery and typical pre-peak seasonality. Early in the month, the ratio experienced a slight dip due to the shortened Labor Day workweek. As carriers re-entered the market, equipment posts increased significantly, which led to a gradual decrease in the LTR over the month. By mid-September, the LTR had stabilized at 3.19, which is 7-8% above the long-term average for this time of year, even though load post volumes remained about 30% below last year’s levels.

This higher-than-average LTR indicates moderate demand for carrier services relative to available equipment, signaling a balanced market. However, the LTR staying consistently above average suggests that carrier capacity remains ample, aligning with lower demand from shippers and likely contributing to subdued rate pressure.

Linehaul Spot Rates Analysis for September 2024:

In September, linehaul spot rates displayed steady downward pressure, with the national dry van average staying close to $1.61/mile. This average rate was $0.03/mile below the 3-month trailing average and $0.02/mile above last year’s rate, showing a stable yet slightly softer market. The Top 50 lanes maintained higher rates, consistently averaging $1.96/mile, or about $0.35/mile above the national rate, highlighting higher demand and better pricing power on major shipping lanes.

Overall, while the national linehaul rate decreased, the Top 50 lanes provided a more resilient pricing outlook. September’s linehaul rates reflect ample carrier availability and stable load demand without strong upward rate drivers, suggesting a more balanced rate environment than previous years. As the market approaches the retail peak season, these September trends suggest potential for only moderate rate increases, especially given the current capacity and sustained spot market activity in high-demand lanes.

Environmental / Sustainability

Industrial CO2 Emissions

105M

Metric Tons of CO2 Emitted

-4.5% (YOY)

This is a monthly indicator displaying the amount of CO2 emissions in the industrial sector in Million of metric tons.

7M

Coal

0.0% (YOY)

43M

Natural Gas

0.0% (YOY)

24M

Petroleum

-11.1% (YOY)

32M

Pharma & Biotech

-5.8% (YOY)

Monthly 2022 vs 2023 vs 2024:

Industrial Energy Consumption

2,518T

BTU’s of Energy Consumed

-2.21% Tbtu (YOY)

This is a monthly indicator displaying the amount of Energy consumed in the Industrial sector in Trillions of btu (british thermal units)

1,606T

Fossil fuels

-2.3% Tbtu (YOY)

180T

Renewable Energy

-1.6% Tbtu (YOY)

296T

Electricity

-1.3% Tbtu (YOY)

435T

Electrical System Losses

-2.9% Tbtu (YOY)

697T

Petroleum

-3.9% Tbtu (YOY)

Monthly 2022 vs 2023 vs 2024:

Gas & Electricity Costs

$3.61

Natural Gas Prices (Dollars per thousand cubic feet)

+0.2% (YOY)

$8.44

Avg prices of electricity (Cents per Kilowatthour, Including taxes)

+4.4% (YOY)

Fossil Fuels and Renewable Energy:

  • Coal Consumption and Production: U.S. coal consumption has continued its downward trend, largely due to competition from natural gas and renewables in the power generation sector. Coal production has followed suit, adjusting to the declining demand. The focus on cleaner energy sources and carbon reduction policies suggests that coal’s role in the energy mix will keep decreasing.

  • Petroleum and Natural Gas: Petroleum product consumption remained relatively stable but saw fluctuations due to shifts in transportation demand. U.S. crude oil production is steady, though export volumes have risen to meet international demand. Natural gas consumption peaked seasonally in winter but is projected to grow due to demand from both the industrial and electricity generation sectors. This trend indicates that natural gas will continue as a key transition fuel as coal diminishes in importance.

  • Renewable Energy Growth: Renewables, especially solar and wind, show rapid capacity growth and increased contributions to electricity generation. The rise in renewables aligns with national and state policies supporting low-carbon energy sources and is gradually displacing fossil fuels, particularly coal, in power generation.

Electricity:

  • Shift in Generation Sources: The electricity generation landscape is shifting from coal toward natural gas and renewables. This change is influenced by economic factors, including low natural gas prices and incentives for renewable projects. The ongoing expansion in renewable generation capacity will likely continue, solidifying the position of clean energy in the U.S. power grid.

  • Electricity Prices: Electricity prices have varied across regions, driven by changes in fuel prices and shifts in the energy mix. As renewable energy becomes a larger part of the electricity generation mix, prices may stabilize in some regions, though investment in grid modernization could lead to near-term increases.

Petroleum:

  • Market Fluctuations: The petroleum market has experienced minor fluctuations, influenced by both international demand and regional political factors. The stability in U.S. production supports a balanced import-export trend.

  • Production and Consumption: U.S. petroleum production remains robust, with minor increases in demand due to industrial growth and energy needs. Petroleum will maintain its role in sectors less amenable to immediate electrification, such as heavy industry and aviation.

Natural Gas:

  • Consumption Patterns: Natural gas consumption spiked during winter but is forecasted to maintain growth due to industrial demand and power sector reliance. This trend suggests that natural gas will serve as a primary source of electricity generation, especially as coal’s role diminishes.

  • Supply Issues: Supply chain disruptions due to extreme weather events impacted natural gas supplies briefly. However, these are expected to be short-term issues, with long-term supply stability anticipated.

Coal:

  • Continued Decline: Coal production and consumption continue to decrease as utilities transition to cleaner energy sources. Given the regulatory and market-driven trends, coal’s role is expected to keep shrinking, further accelerating the transition to a cleaner energy economy.

Technology & Cyber Security

Ransomware Attacks

Ransomware data from 2022 through September 2024 reveals key insights into attack patterns in the utilities, construction, and manufacturing sectors. Here’s a breakdown of what it means currently and for the future:

1. Industry Vulnerability and Targeted Patterns

  • Manufacturing consistently leads in ransomware attacks, showing a high volume and persistent monthly attacks. This is likely due to manufacturing’s reliance on automated systems, high-value equipment, and critical production timelines that make companies willing to pay ransoms to avoid disruptions.
  • Construction also experiences a steady rate of attacks, though with notable peaks and troughs. The increased attacks in 2023 and early 2024 suggest a trend where cybercriminals are more actively targeting this industry, likely because of valuable project data and extended supply chains.
  • Utilities experience fewer attacks than other sectors but remain a target, with sporadic incidents each year. The critical nature of utility services and the growing interconnectedness of operational technology make even a single attack impactful, potentially prompting future attackers to attempt higher ransom demands.

2. Monthly Trends and Seasonality

  • 2022 showed a concentrated spike in October, with attacks notably higher across all industries, especially in manufacturing. This could indicate cybercriminals’ preference for timing attacks before the end-of-year financial closeouts, maximizing disruption.
  • 2023 saw steady attack levels with smaller monthly peaks in construction and manufacturing, indicating continued targeting with periodic spikes, potentially related to specific vulnerabilities or targeted campaigns.
  • 2024 has a notable drop in attacks by September, especially in the manufacturing and utilities sectors. This could suggest improved cybersecurity measures or attackers shifting focus due to lower success rates or high-profile crackdowns on ransomware groups.

3. Seasonal Peaks by Sector

  • Construction sees peaks in February and March of 2024, suggesting cybercriminals may target the industry during project ramp-up periods, as many projects begin or pick up pace in spring. This seasonality can indicate strategic timing to maximize ransom pressure.
  • Manufacturing’s monthly attack frequency remains consistent, although a slight decline in recent months suggests possible hardening of defenses or adjustments to operational security.
  • Utilities show a sparse pattern, likely due to strong resilience measures, yet the random monthly attacks across all years indicate that cybercriminals continue probing the sector, waiting for vulnerabilities to exploit.

4. Implications Moving Forward

  • Strengthening Cybersecurity Protocols: Manufacturing should continue focusing on bolstering defenses, especially around automation and supply chain access points. Construction companies could benefit from additional cybersecurity training and improved digital resilience given the recent surge in attacks. Utilities, while lower in attack frequency, should prioritize protections for critical infrastructure.
  • Increased Vigilance During Peaks: Each industry would benefit from heightened monitoring and response readiness during known peak months, particularly around Q1 for construction and Q4 for manufacturing.
  • Adaptive Defense Strategies: The decrease in attacks by late 2024 suggests that industries may be adopting more effective defenses. However, attackers are adaptive and could exploit new vectors, especially with the proliferation of IoT and remote operational technology. A forward-looking approach with continuous vulnerability assessments and incident response drills is essential.

Conclusion

While there is progress, the cyclic nature of these attacks indicates that cybercriminals continue to explore vulnerabilities, especially during critical operational periods. Going forward, a proactive stance in threat intelligence, especially in manufacturing and construction, paired with robust incident response protocols, will be key in managing the evolving ransomware landscape.

Safety

Workplace Fatalities

Severe Workplace Injuries

Common Causes of Serious Workplace Injuries

2022

2023

2024

Common Causes of Workplace Fatalities

2022

2023

2024

Key Observations

  1. Major Causes of Fatalities and Injuries:

    • Falls and struck-by incidents consistently rank as leading causes of fatalities and injuries across all years.
    • Crushing injuries and workplace violence also contribute notably to fatalities but less to injuries.
  2. Yearly Trends:

    • 2022: Highest number of deaths, particularly from falls (191) and struck-by incidents (131). Injuries were similarly high for these categories.
    • 2023: A decrease in fatalities and injuries in most categories, but falls and struck-by incidents remained high.
    • 2024 (through July): Marked reduction in both injuries and deaths across all categories compared to previous years.

Possible Reasons for Decline in 2024

The observed decline in workplace injuries and fatalities in 2024 might be attributed to several factors:

  • Increased Safety Training: Employers may have ramped up safety initiatives and training programs based on previous years’ incident rates, especially in high-risk areas such as falls and struck-by incidents.

  • Enhanced Safety Protocols and Technology: Improvements in workplace safety technology—such as fall protection equipment, monitoring systems, and better personal protective equipment (PPE)—could be reducing accident rates effectively.

  • Regulatory Changes: New or stricter OSHA guidelines may have come into effect, particularly targeting common hazards like falls, thereby encouraging more preventive measures and compliance among employers.

  • Better Reporting and Response: Improved reporting mechanisms and quicker responses to safety hazards could also be helping to reduce the severity and frequency of incidents.

Summary

While the early numbers in 2024 suggest a positive trend, it will be essential to sustain these safety measures throughout the year. Continued efforts in training, adherence to regulations, and the adoption of advanced safety protocols appear to be yielding positive results, contributing to fewer workplace injuries and fatalities.

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Sources:

  • Unemployment Rate: https://data.bls.gov/timeseries/LNU04032232?amp%253bdata_tool=XGtable&output_view=data&include_graphs=true
    • Petroleum & Coal: https://www.bls.gov/iag/tgs/iag324.htm
    • Chemical: https://www.bls.gov/iag/tgs/iag325.htm
    • Computer & Electronics: https://www.bls.gov/iag/tgs/iag334.htm
    • Electrical Equipment: https://www.bls.gov/iag/tgs/iag335.htm
    • Machinery: https://www.bls.gov/iag/tgs/iag333.htm
  • Industrial CO2 Emissions: https://www.eia.gov/totalenergy/data/monthly/pdf/sec11_7.pdf
  • Industrial Energy Consumption: https://www.eia.gov/totalenergy/data/monthly/pdf/sec2_11.pdf
  • Natural Gas Price: https://www.eia.gov/totalenergy/data/monthly/pdf/sec9_15.pdf
  • Electricity Price: https://www.eia.gov/totalenergy/data/monthly/pdf/sec9_11.pdf
  • Dry Van Spot Rates: https://www.dat.com/trendlines/van/national-rates
  • Flatbed Spot Rates: https://www.dat.com/trendlines/flatbed/national-rates
  • Dry Van Load to Truck: https://www.dat.com/trendlines/van/demand-and-capacity
  • Flatbed Load to Truck:  https://www.dat.com/trendlines/flatbed/demand-and-capacity
  • Project Fallout: https://www.industrialinfo.com/dash/gapMenu.jsp
  • Project Spending: https://www.industrialinfo.com/dash/industryMenu.jsp
  • Industrial Production and Capacity Utilization: https://www.federalreserve.gov/releases/g17/current/default.htm
  • Manufacturing Alliance Report 2024: Manufacturing-Alliance-2024-Digital-Transformation-Report.pdf
  • Safety: https://www.osha.gov/severe-injury-reports
  • Ransomware: https://www.comparitech.com/ransomware-attack-map/

Attacks on Industrial Sector